Design and Application of Mesoporous Catalysts for Liquid-Phase Furfural Hydrogenation

Abstract

Furfural (FAL), a platform molecule derived from biomass through acid-catalyzed processes, holds significant potential for producing various value-added chemicals. Its unique chemical structure, comprising a furan ring and an aldehyde functional group, enables diverse transformation pathways to yield products such as furfuryl alcohol, furan, tetrahydrofuran, and other industrially relevant compounds. Consequently, optimizing catalytic processes for FAL conversion has garnered substantial attention, particularly in selectivity and efficiency. The liquid-phase hydrogenation of FAL has demonstrated advantages, including enhanced catalyst stability and higher product yields. Among the catalysts investigated, mesoporous materials have emerged as promising candidates because of their high surface area, tunable pore structure, and ability to support highly dispersed active sites. These attributes are critical for maximizing the catalytic performance across various reactions, including FAL hydrogenation. This review provides a comprehensive overview of recent advances in mesoporous catalyst design for FAL hydrogenation, focusing on synthesis strategies, metal dispersion control, and structural optimization to enhance catalytic performance. It explores noble metal-based catalysts, particularly highly dispersed Pd systems, as well as transition-metal-based alternatives such as Co-, Cu-, and Ni-based mesoporous catalysts, highlighting their electronic structure, bimetallic interactions, and active site properties. Additionally, metal-organic frameworks are introduced as both catalysts and precursors for thermally derived materials. Finally, key challenges that require further investigation are discussed, including catalyst stability, deactivation mechanisms, strategies to reduce reliance on external hydrogen sources, and the impact of solvent effects on product selectivity. By integrating these insights, this review provides a comprehensive perspective on the development of efficient and sustainable catalytic systems for biomass valorization.